Masterbatch Dosing Machine
Masterbatch Dosing Machine designed for plastic molding production, this intelligent dosing system utilizes brushless DC motors and a microcomputer control system to achieve precise metering and feeding of color masterbatches, recycled materials, additives, and more. Compatible with injection molding, extrusion, calendering, and fiber spinning equipment, it ensures ≤1% dosing accuracy and supports customizable throughput from 0.1-100 kg/h.
Key Features of Masterbatch Dosing Machine
① Precision Dosing Technology
- 304 stainless steel metering screws (8/12/16/20/24mm options)
- Dynamic digital compensation algorithm for real-time accuracy optimization
- Enhanced feeding mechanism for universal material compatibility (pellets, regrinds, powders)
② Intelligent Control System
- 50 recipe storage slots for rapid production parameter recall
- Offline simulation mode reduces material waste during calibration
- Synchronized speed control with extruder main screw for stable melt ratios
③ Industrial-Grade Durability
- Maintenance-free design: Brushless motor + worm gear reducer (100,000+ hours lifespan)
- Triple safeguards: Overload/voltage fluctuation/material shortage protection
- Reinforced base structure for heavy-duty continuous operation
Typical Applications
✓ Color consistency control for injection molded products
✓ Precise additive dosing in extruded pipes/sheets
✓ Functional masterbatch feeding for fiber spinning
✓ High-ratio recycled material compounding
✓ Flame-retardant/anti-static additive metering
Optional Upgrades
◼ Anti-bridging hopper agitator
◼ Dual/multi-station synchronous control modules
◼ IIoT connectivity (MES/ERP integration)
◼ Customized explosion-proof/corrosion-resistant models
◼ Mobile cart & quick-change material kits
Innovation Highlights
▶ Modular quick-disassembly: Swap screws in 15 minutes
▶ User-friendly HMI: 7″ touchscreen with multilingual interface
▶ Smart monitoring: Real-time material flow & equipment diagnostics
▶ Eco-mode: 40% reduced standby power consumption
Technical Specifications
| Parameter | Details |
|---|---|
| Drive System | Brushless DC Motor + Worm Gear Reducer |
| Capacity Range | 0.1-100 kg/h (screw size dependent) |
| Accuracy | ≤1% deviation |
| Signal Interfaces | Dry contact/0-10V/4-20mA/RS485/PLC protocols |
| Protection Rating | IP54 (explosion-proof version available) |
| Construction | 304 stainless steel + aerospace-grade aluminum |