Solid-State Polycondensation (SSP) Unit
Batch Solid-State Polycondensation (SSP) Unit
Designed for Efficient Viscosity Enhancement of Diverse Polymer Chips
Suitable for PET (Virgin/Recycled), PA6, PA66, PTT, PBT, PPS, PLA, PP, PE, and other polymer chips
Key Advantages
- Flexible Configuration
- Single-vessel integrated process (crystallization + reaction), reducing initial investment and footprint with quick material switching.
- Optional external pre-crystallization system shortens cycle time, boosting capacity by over 20%.
- Energy Efficiency & Eco-Friendliness
- Nitrogen-free operation throughout SSP process, lowering operational costs.
- Zero chemical additives/solvents, aligning with green manufacturing standards.
- Intelligent Control
- PLC/DCS automation for precise parameter management.
System Composition
| Core Modules | Optional Modules |
|---|---|
| ◎ Rotary Drum Reactor | ◎ Automated Feeding/Discharge |
| ◎ Thermal Oil Heating/Cooling | ◎ Pre-crystallization System |
| ◎ High-Vacuum System | ◎ Raw Material Sieving & Dedusting |
| ◎ Control Cabinet (PLC/DCS) | ◎ N₂ Protection Unit (On-demand) |
Applications
• Chemical Fiber Industry: Industrial yarns, BCF carpet fibers, specialty monofilaments/composite fibers, non-wovens
• Packaging: High-viscosity bottle-grade chips, film substrates
• Engineering Plastics: Reinforced modified materials
• R&D: Compact integrated lab-scale units (plug-and-play operation)
Technical Specifications
| Parameter | Range |
|---|---|
| Batch Capacity | 10 kg – 20 tons |
| IV Improvement (PET) | Up to 1.2 dl/g (customizable) |
| Energy Consumption per Ton | 350 – 800 kWh/t (scalable) |
Emowering Industrial Upgrading
→ Enables flexible production for small-batch/multi-variety orders
→ Reduces comprehensive energy use by 30%, supporting sustainability
→ Covers full-chain needs from R&D to mass production