Gravimetric Compounding Machine
Product Overview
The Gravimetric Compounding Machine is engineered for multi-component precision dosing and high-efficiency mixing. With 20+ models supporting 2-8 raw material components and a production capacity range of 10-3500 kg/h, it caters to diverse needs from lab-scale R&D to full-scale industrial production. Featuring modular design, industrial-grade control, and ultra-precise measurement technology, it achieves ≥99% mixture uniformity, empowering businesses to reduce costs and enhance productivity.
Core Advantages
- Modular Intelligent Design
- Quick Cleaning & Maintenance: Modular structure with dedicated cleaning ports for residue removal and transparent filling hoppers for real-time visual monitoring.
- Scalable Flexibility: Pre-installed interfaces for conveyor systems and third-party feeding systems, enabling dynamic recipe selection and complex process integration.
- High-Precision Measurement
- B&R PLC (Austria) + Proprietary Software: 24-bit A/D converter with 7.5kHz sampling rate, ensuring accuracy of ±0.1%-0.5%.
- Dual Operating Modes:
▶ Batch Optimization Mode: Minimizes material waste and allows third-party systems to set consumption targets.
▶ Ultra-Precision Mode: Delivers sub-industry-standard deviations for critical processes.
- Industry 4.0 Integration
- Remote Monitoring & Debugging: OPC/ModBus TCP/IP protocols enable real-time data transmission to Microsoft SQL Server databases.
- Multi-Channel Data Management: Export blending records via USB or cloud sync for seamless traceability.
- User-Centric Operation
- One-Touch Recipe Setup: Input component ratios to start production instantly, with plain-text alerts and diagnostics.
- Accuracy Verification: Built-in self-test function demonstrates system precision on-demand for customer validation.
Technical Specifications
| Category | Details |
|---|---|
| Components Supported | 2-8 materials |
| Capacity Range | 10-3500 kg/h (model-dependent) |
| Mixing Uniformity | ≥99% |
| Dosing Accuracy | ±0.1%-0.5% (mode & material dependent) |
| Communication | ModBus TCP/IP, OPC UA |
| Database Support | Microsoft SQL Server |
| Control System | B&R PLC (Austria) + Custom Software |
Applications
✔ Plastics Modification · ✔ Food Additives · ✔ Chemical Synthesis · ✔ Pharmaceutical Formulations · ✔ Building Materials
Why Choose us?
Uncompromised Precision: Industrial sensors + high-frequency sampling for error-free dosing.
Open Ecosystem: Compatible with MES/ERP and third-party feeders to enable smart manufacturing.
Future-Proof Investment: Modular design reduces downtime, while expandable interfaces ensure scalability.